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The course aims to study types of looms and preparatory fabric manufacturing processes, distinguishing the properties required for yarns used in fabric weaving, the best types of fabric structures, and their use in creating parts of garments or accessories.
Knowledge and understanding:
The process of weaving, from yarn formation to fabric creation, involves several key stages:
1. **Fiber Preparation:** This is the initial stage where raw fibers (natural like cotton, wool, or synthetic) are cleaned, carded, and combed to align them and remove impurities. This process creates a sliver, which is a continuous strand of loosely assembled fibers.
2. **Yarn Spinning:** The sliver then undergoes spinning. This process involves drawing out the fibers and twisting them together to form a strong, continuous thread called yarn. The amount of twist and the fineness of the fibers determine the yarn's strength and texture.
3. **Warping:** For weaving, yarn is divided into two sets: warp yarns and weft yarns. Warping involves winding the warp yarns onto a large beam. These yarns run lengthwise in the fabric and are under tension during the weaving process.
4. **Sizing (Dressing):** The warp yarns are often treated with a sizing agent (like starch or synthetic polymers). Sizing strengthens the warp yarns and makes them smoother, which is crucial to withstand the friction and tension of the weaving process.
5. **Loom Setup (Beam Installation):** The sized warp beam is then mounted onto the weaving loom.
6. **Heđding (Drawing-in):** Each warp yarn is carefully threaded through designated heddles. Heddles are part of the loom's mechanism that control the raising and lowering of warp threads to create the shed.
7. **Tying-on:** The heddled warp yarns are then tied to the front of the loom (the cloth beam).
8. **Weaving (Interlacing):** This is the core stage where the fabric is created. The loom operates in a cycle:
* **Shedding:** A portion of the warp yarns are lifted (by the heddles) while others remain down, creating an opening called the "shed."
* **Picking:** The weft yarn (the crosswise yarn) is passed through the shed. This is done by a shuttle, rapier, or air jet, depending on the loom type.
* **Beating-up:** The reed (a comb-like device) pushes the newly inserted weft yarn tightly against the previously woven weft yarns, ensuring the fabric is compact and firm.
This cycle of shedding, picking, and beating-up is repeated thousands of times to gradually build the fabric.
9. **Fabric Take-up:** As the fabric is woven, it is wound onto a cloth beam at the front of the loom.
10. **Finishing:** Once woven, the fabric may undergo further processes called finishing. These can include:
* **Scouring:** Cleaning to remove sizing agents and impurities.
* **Bleaching:** Whitening the fabric.
* **Dyeing:** Adding color.
* **Printing:** Applying patterns.
* **Mechanical finishes:** Such as calendering (pressing between rollers) for smoothness, or brushing for softness.
* **Chemical finishes:** To impart properties like water repellency, flame resistance, or wrinkle resistance.
These stages transform individual fibers into a finished textile product.
- Lists the types of looms.
- Recall the advantages and disadvantages of different textile structures. .
Skills:
- Differentiate between the types of fabrics used in the textile industry by their advantages and disadvantages.
-Draw the different tissue structures on graph paper.
Samples of diverse fabric with color effects are executed using simple looms.
- Produces a product (garments – accessories) from textile structures.
Previous Requirement: 171design
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